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Author cutting rear arches
JKGSI
Member

Registered: 5th Jul 02
Location: Mansfield, Notts. Ibiza Cupra-R 180bhp
User status: Offline
3rd Jun 03 at 14:20   View User's Profile U2U Member Reply With Quote

Decided to attack my rear arches last night as the scrubbage has finally got too much. cut away quite a lot of the metal under the plastic arch to leave just enough to bond the plastic back to. Painted all the exposed metal with black hammerite then covered it in underseal so it shouldn't rust.

Can't tell if it's still catching as I've only drove to work but hopefully it should be cured now. Strangely though it only catches on the back drivers side and never on the passenger side, still gonna do that side when I get chance though just to be sure.

Who else has done this?? any problems when u did it??

Used a jigsaw to cut away the metal btw.

ajscorsa
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Registered: 30th Apr 02
Location: Perceton, North Ayrshire
User status: Offline
3rd Jun 03 at 14:22   View User's Profile U2U Member Reply With Quote

im gonna try it soon. let me know how it goes cos mine scrubbed really bad
JKGSI
Member

Registered: 5th Jul 02
Location: Mansfield, Notts. Ibiza Cupra-R 180bhp
User status: Offline
3rd Jun 03 at 14:36   View User's Profile U2U Member Reply With Quote

Not a hard job mate. I just jacked the car up on axle stands, removed the rear plastic arch, mask off the bodywork with masking tape to protect it from the jigsaw, sart at bottom right and cut round to left leaving just enough metal to bond the plastic arch back to (about 15mm I think) Seal the metal with hammerite, then once dry with underseal (inside and out) leave to dry again then bond the arch back on, I used silicon sealant which bonds it solid but lets you remove the arch again if u need to.

Also sanded back the inside lip of the plastic arch.

[Edited on 03-06-2003 by JKGSI]
ajscorsa
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Registered: 30th Apr 02
Location: Perceton, North Ayrshire
User status: Offline
3rd Jun 03 at 14:38   View User's Profile U2U Member Reply With Quote

K cheers
Avey
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Registered: 4th Sep 02
Location: North West, Drives:Cosmic Grey CTR
User status: Offline
3rd Jun 03 at 14:43   View User's Profile U2U Member Reply With Quote

I had the same problem where it only rubbed on the drivers side rear
Would have sorted the problem but sold the car
Adam-D
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Registered: 11th May 02
Location: Cheshire
User status: Offline
3rd Jun 03 at 14:47   View User's Profile U2U Member Reply With Quote

what was the name of this sealent stuff
i need some
JKGSI
Member

Registered: 5th Jul 02
Location: Mansfield, Notts. Ibiza Cupra-R 180bhp
User status: Offline
3rd Jun 03 at 15:01   View User's Profile U2U Member Reply With Quote

I just used silicon sealant but you could use tiger seal
Tim
Site Administrator

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Registered: 21st Apr 00
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3rd Jun 03 at 15:21   View Garage View User's Profile U2U Member Reply With Quote

Mine rubs only on drivers side. Think it's because my axle seems to be slightly offset -- apparently they all can be as build tolerances aren't perfect. Also the fuel tank is driver's side isn't it (?) so it's poss got a little more weight...

 
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