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Author Roof transplant
Ian
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Registered: 28th Aug 99
Location: Liverpool
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21st Mar 08 at 21:59   View Garage View User's Profile U2U Member Reply With Quote

Thoughts?

I've got a touch of rust returned at the front edge of the roof, top of the windscreen and I've always fancied a sunroof anyway. Big job?
sand-eel
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Registered: 15th Mar 07
Location: carluke/braidwood--IRNBRULAND
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21st Mar 08 at 22:01   View User's Profile U2U Member Reply With Quote

mmm i've seen this done on novas is quite a big job, you have to drill out all the spot welds and spot weld the new roof back on quite time consuming
16V_1600
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Registered: 7th Oct 07
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21st Mar 08 at 22:01   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Ian
Thoughts?

I've got a touch of rust returned at the front edge of the roof, top of the windscreen and I've always fancied a sunroof anyway. Big job?


Would imagine you'll compromise the factory structural rigidity of the chassis.
Ste L
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Registered: 3rd Jul 06
Location: Manchester Drives: 106 16v Rallye
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21st Mar 08 at 22:01   View User's Profile U2U Member Reply With Quote

quite a few spot weld's all round, under windscreen, roof strip's and top of boot..

thats it really - nothing a decent body shop couldn't do
Robin
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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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21st Mar 08 at 22:02   View Garage View User's Profile U2U Member Reply With Quote

It's probably not as bad to do as it would look if you know what you're doing.

Speak to Ed's mate Tom, I'm sure he'd know, or Graeme, M Sutton etc
IvIarkgraham
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Registered: 27th Mar 04
Location: Ellesmere Port, Cheshire
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21st Mar 08 at 22:02   View Garage View User's Profile U2U Member Reply With Quote

just get a carbon roof skin
Ian
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Registered: 28th Aug 99
Location: Liverpool
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21st Mar 08 at 22:03   View Garage View User's Profile U2U Member Reply With Quote

Carbon isn't the look I'm going for. Factory sunroof would be
Ste L
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Registered: 3rd Jul 06
Location: Manchester Drives: 106 16v Rallye
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21st Mar 08 at 22:04   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Robin
It's probably not as bad to do as it would look if you know what you're doing.

Speak to Ed's mate Tom, I'm sure he'd know, or Graeme, M Sutton etc






replacing the skin, would be fairly easy, but unsure about adding the sunroof, as i though it may have extra strenghening beam's under the roof

so wouldn't sure what you could do about that


i know the tilt/slide nova's had different roof support's on them models

[Edited on 21-03-2008 by Ste L]
Ian
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Registered: 28th Aug 99
Location: Liverpool
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21st Mar 08 at 22:07   View Garage View User's Profile U2U Member Reply With Quote

Yeah I'm on about taking one out complete from another car.
Ste L
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Registered: 3rd Jul 06
Location: Manchester Drives: 106 16v Rallye
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21st Mar 08 at 22:09   View User's Profile U2U Member Reply With Quote

ahh, so adding the skin, and the beam's too?

may be a hard job then i guess, making it all straight - unless leaving original's there, and just adding in any extra's that aint there
Colin
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Registered: 4th Apr 02
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21st Mar 08 at 22:11   View User's Profile U2U Member Reply With Quote

Fair bit of work but can be done.

Some cars that get the full regulation roll cages have the roof skin removed to ease fit. Im sure if they go to that length then its not 'that much work' on the grand scale of things.

Do it
sand-eel
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Registered: 15th Mar 07
Location: carluke/braidwood--IRNBRULAND
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21st Mar 08 at 22:13   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Colin
Fair bit of work but can be done.

Some cars that get the full regulation roll cages have the roof skin removed to ease fit. Im sure if they go to that length then its not 'that much work' on the grand scale of things.

Do it


world rally cars do that
Steve X16XE
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Registered: 31st Dec 06
Location: Barnsley, South Yorkshire
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22nd Mar 08 at 01:26   View User's Profile U2U Member Reply With Quote

Seen it done to a MK2 astra but the other way around. He didn't want the sunroof.

If it's all welded up propperly i can't see there being much hassle.
J100RSA
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Registered: 4th Mar 01
Location: Thornhill, West Yorkshire
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22nd Mar 08 at 01:34   View User's Profile U2U Member Reply With Quote

not too bad to do just time consuming
chrex
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Registered: 26th Aug 07
Location: Brawdy/Wirral
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22nd Mar 08 at 10:09   View User's Profile U2U Member Reply With Quote

Im getting rid of my sunroof! They only bad news, coz the drains tend to block and then rust up...causing water to sit in the rear 1/4's.

I'd just put a new sunroofless skin on ian...save the car from rotting away inside-out.
Kurt
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Registered: 23rd Oct 05
Location: Hi
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22nd Mar 08 at 10:21   View User's Profile U2U Member Reply With Quote

roof chop
ed
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Registered: 10th Sep 03
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22nd Mar 08 at 11:55   View User's Profile U2U Member Reply With Quote

I used to think it would be pretty hard, but actually it's fairly easy. Seen the panel removed which takes a bit of grinding to get the spot welds out. Then the whole thing needs a tidy up and a new panel needs to be spot welded in. Fitting the sun roof should be fairly easy too. You just need to get all the parts from somewhere and bolt them on... It's all in the labour though, will be time consuming and will need to be done by somone quite skilled.............
M2RTY
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Registered: 25th May 01
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22nd Mar 08 at 12:27   View User's Profile U2U Member Reply With Quote

e46 m3 lads remove their sunroofs all time
Ian W
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Registered: 8th Nov 03
Location: Wirral, Merseyside
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22nd Mar 08 at 12:32   View User's Profile U2U Member Reply With Quote

Seem this done on an XJ6 in a bodyshop I worked in a few years ago and a lad I know done it on a corsa b a while back, just a case of drilling the spot welds and replacing it with the new panel iirc.

If you were to do it yourself I imagine you would be better to have the donor car yourself to ensure the roof came off clean, plus you would have all the sunroof mech then as well
Nismo
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Registered: 12th Sep 02
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22nd Mar 08 at 13:13   View User's Profile U2U Member Reply With Quote

very big job.

Bodyshop i used to work in did a few but they would prefer not to do them, seems easy enough but in reality its not.
Mike GSi
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Registered: 3rd Jan 07
Location: Ipswich, Suffolk Drives:Astra VXR
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22nd Mar 08 at 13:14   View User's Profile U2U Member Reply With Quote

Find a Nova Solar and get the eleccy sunroof out of it

as for the roof, dont most places just buy a roof skin and put it straight over it?

obviously getting rid of the rust undernieth first?
STEvieXE
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Registered: 21st Jan 03
Location: Ballymena N.I.
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22nd Mar 08 at 22:47   View User's Profile U2U Member Reply With Quote

easiest panel to fit.

just buy a new roof, wouldnt start trying to swap roofs too easy to damage old roof removing . new roof skin if new support bars needed in below get them from a donor car..

def no biggy
BeArDy
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Registered: 7th Aug 00
Location: Manchester
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22nd Mar 08 at 23:26   View User's Profile U2U Member Reply With Quote

its easy mate, even better if you can get a brakers yard to cut a roof of a car as everything is there.
wouldent cost much more than having the rust repaired and roof repainted.
bigdan
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Registered: 4th Jan 07
Location: Jarrow (Newcastle)
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22nd Mar 08 at 23:29   View User's Profile U2U Member Reply With Quote

i would imagine you would need a spot welder aswell
Ant
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Registered: 12th May 02
Location: Hereford and Worcester
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23rd Mar 08 at 09:18   View User's Profile U2U Member Reply With Quote

im planing on cutting my roof skin out to fit a carbon fibre one this involves leaving around 50mm of the original and bonding the carbon on top only thing im not sure on is if it is safe to do it st on its wheels or that would make it loose all its geometry.

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