BeetleGav
Member
Registered: 27th Jun 10
Location: lancashire, nelson
User status: Offline
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Right up my street this lot! Quality.
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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quote: Originally posted by Jambo
Why did the S4 go?
Hadn't driven it since January and tbh enjoyed the extra pennies saved not filling it up every 250miles.
Plus always worried the next time it breaks it'll cost me even more.
New one was a straight swap and needs tidying up a bit. But it's a 2.0tdi so much cheaper to run.
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Mark.W
Member
Registered: 3rd Jan 07
Location: County Durham
User status: Offline
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A4 looks mint
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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quote: Originally posted by Mark.W
A4 looks mint
Should see it in person. Not as mint. Hopefully be mint....
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Jambo
Member
Registered: 8th Sep 01
Location: Maidenhead, Drives: VXR Arctic
User status: Offline
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makes sense!
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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Well the black A4 didnt last long as it didnt suit my needs as it was a saloon so its currently parked up at a mates yard as ive got myself a b7 a4 avant in silver.
already swapped the leathers across and the suspension, will upload pictures oneday
more important news that youve all been waiting for...
Ive started working on the caddy again!!!!
first things first, i "borrowed" the fuel gauge and sender from the work tractor tug as i currently don't have a way of knowing how much fuel ill have
Started on making a dash....
Start shaping
lots and lots of filler
will update when i do more of the dash... sanded and mould taken
also got round to boxing in the headlights with bulb access and welded up final bulkhead holes and heater
only hole left is the steering rack one but no photo
Cut the floor up more ready for my floor mounted pedalbox
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Gary
Premium Member
Registered: 22nd Nov 06
Location: West Yorkshire
User status: Offline
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'started making a dash' like it's an everyday thing to do
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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quote: Originally posted by Gary
'started making a dash' like it's an everyday thing to do
Well i had always planned on making a dash to the point when i took out the original i cut off all the standard mounts
Updates......
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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A video of the fuel level sensor and gauge working.... (if the video works)
Pictures...
Sanding filler on dash to smooth and make sure shape is correct
test fit
added some more shape and painted in primer
gel coat
start laying down fiberglass
possibly a video of beating the crap out of it...
the aftermath
and Voila...
headlights dressed in
dressed in the back of the cab where the cage goes down to the rear chassis and new seatbelt mounting points as cage covers the originals
and went and saw Al to get some bottom ball joint extenders....
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sxibeast
Member
Registered: 6th Aug 03
Location: Milton Keynes
User status: Offline
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I completely forgot about this project!
I like the dash! Is that an old front door mat you have used where the instruments will sit?
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Gary
Premium Member
Registered: 22nd Nov 06
Location: West Yorkshire
User status: Offline
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Dash is cool as fuck
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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quote: Originally posted by sxibeast
I completely forgot about this project!
I like the dash! Is that an old front door mat you have used where the instruments will sit?
Tbh so had I, well it was always there but I lost all motivation for it. Back into it now
quote: Originally posted by Gary
Dash is cool as fuck
Cheers mate. Looks so much better than a std mk1 jobbie and doesn't look too modern or out of place in my opinion of course
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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Got the last few bit fitted to the roll cage...
got the floor mounted pedal box in place, cut the pedals down and added new brackets so it can be removed with cylinders in place.
welded up the std gearlever hole up and made a new mount for the cable shifter
had to "adjust" the handbrake slightly.... now 3" shorter
trial fitted lower dash piece..
Picked up a "new" gearbox this morning and the spent sometime this afternoon cleaning it up a bit...
Not sure what colour to paint it? red with black accents, just black, or silver
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boylers11
Member
Registered: 27th Jul 06
Location: Shropshire
User status: Offline
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Looking good. Silver all the way for me, looks really fresh.
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Gary
Premium Member
Registered: 22nd Nov 06
Location: West Yorkshire
User status: Offline
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Deffo silver. Maybe just clean it good and proper and clear coat it?
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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quote: Originally posted by boylers11
Looking good. Silver all the way for me, looks really fresh.
Cheers mate
quote: Originally posted by Gary
Deffo silver. Maybe just clean it good and proper and clear coat it?
It's not in good enough condition to clean coat.
I'm leaning towards red more and more purely cos most are saying not to (have this thread on another forum too)
Everything that's bolted to the gearbox will be black.
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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Today i got to spend few hours up with the caddy
started by cutting out the lhd wiper holes, i made new plates and bent them for Darren to weld in...
Darren worked on the lower dash and i cut holes in the bulkhead for the gearbox cables...
then finally i got round to cutting, bending and making my ally fuel tank level sensor box. just need to get it welded up now...
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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oh, i did more....
fitted my "new" gearbox. just need some new mounts now...
and more pictures of cable routes...
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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Darren has been sending my updates as i've unfortunately had to work (boooo!)
Mission weld up unnecessary holes has been done....
This included cutting out some rot and fixing the snapped/rusted door brace
and incase you cant see also the hole in the roof from the roof beacon it had during its original life
next up was a chassis notch, not planning on going dick head low but cant hurt to do it now if i change my mind
Umfortunately whilst doing the notch Darren made a discovery....
but Darren being Darren this was soon put right...
got tomorrow off for my birthday so i'll pop up and see it in the flesh
[Edited on 11-02-2016 by Pip308]
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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Updates!!!
Not the most exciting but updates none the less...
First, got round to sandblasting a load of bits ready to powdercoat, before and afters....
Dont know if you can tell from the above pictures but ive modified the 2.0 8v Alternator bracket as only 3 holes line up anyway so made it look a bit more like its meant to be like that.
Found some sturdy workbenches at work that were about to be thrown out so i loaded them into the van and got them home sharpish before anyone else claimed them. then proceeded to rearrange my garage...
my original wobbly self made bench...
new set up....
before the benches made it into the garage i went and collected everything that wasnt bolted to the shell and brought home...
New alternator set up
"built" engine up to make sure everything fits..
then took it all apart again
Painted some bits high temp black
wasnt a fan of the matte so redone in gloss
and a few bits fresh silver
that was tonight so were up to date..... except one final picture i recieved just now.....
first lot of bits powdercoated
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taylorboosh
Member
Registered: 3rd Apr 07
User status: Offline
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You are better at this then me..... Cool as fuck
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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quote: Originally posted by taylorboosh
You are better at this then me..... Cool as fuck
better at what?
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taylorboosh
Member
Registered: 3rd Apr 07
User status: Offline
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Doing cars
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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quote: Originally posted by taylorboosh
Doing cars
I have a LOT of help!!
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Pip308
Member
Registered: 25th Oct 07
Location: Basingstoke Drives: Audi A4 Avant, Mk1 Caddy
User status: Offline
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More bits blasted and powdercoated...
Few bits refitted for testing and to check eveythings ok...
Finally had a sunny day in which to paint thegearbox..
Phil
p.s. i know the water pump pulley is on back to front....
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