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Author shonkyopels.de Supercharged Astra Nürburgendy - p21 vids
N7 THD
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Registered: 22nd Oct 08
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19th May 11 at 10:58   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by lee303
quote:
Originally posted by N7 THD
excellent work here guys, massive credit to lee for the fabrication and work goe into this genuinly impressed... so now we ave to have a shooutout 1.8 turbo vs. 1.8 charged



thanks, been a really good fun project! i think turbo will win currently, unless the astra gets some mods to use more boost, but thats never been the focus of this project, just wanted a decent amount more go to compliment the handling, which is already wicked, really looking forward to seeing how it goes round the ‘ring


true, and i would hope the corsa does as its got a fair bit more poke... but this is a track weapon, and you know out on track it all comes down to driver skill...

i'll be on track at trax anyway
pow
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19th May 11 at 13:57   View Garage View User's Profile U2U Member Reply With Quote

That sounds the fucking tits
FAZ
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4th Jul 11 at 07:30   View Garage View User's Profile U2U Member Reply With Quote

needs a big gay wing imo
antnee
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Registered: 30th Dec 07
Location: Cov Drives: Clio 197
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4th Jul 11 at 11:46   View User's Profile U2U Member Reply With Quote

Touring car wing!

Im sure you could acquire something like this through all of your contacts!



[Edited on 04-07-2011 by antnee]
lee303
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4th Jul 11 at 19:47   View User's Profile U2U Member Reply With Quote

funnily enough, this happened today, had a little visit from that lovely man willay...and he bought something with him!

still got a supercharger apparently

but...


will rip it apart tomorrow evening....but yes, it does need a big gay wing

[Edited on 04-07-2011 by lee303]
lee303
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5th Jul 11 at 20:28   View User's Profile U2U Member Reply With Quote

so, time for the strip down of the astra, but first, a nice thing, debugged grille, looks wicked, really suits the new bumper




but thats not what we're here to see, so firstly drain the oil, that appears to have turned into black treacle…


not a good sign, sump next, then a bearing cap, no.3 bearings looked like this…

fucked basically, can see where the white metal has been worn away and also the bearing had spun not he crank, scoring it nicely in the process, and that was a good one! no.1 bearing had welded itself into one piece and remained on the crank, you can juuuust make out what used o be the join between the two bearings…



then checked the cam bearings, which are also scored to buggery

so, new one please…
jr
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5th Jul 11 at 21:29   View User's Profile U2U Member Reply With Quote

any techy diagnosis into why/when etc
Warren G
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5th Jul 11 at 21:39   View User's Profile U2U Member Reply With Quote

opps

luckerly x18xe1 engines can be bouught cheap

but im guessing a different bottom end might happen? or just a fresh rebuild one

either way i have a set of vauxhall bearings and oil pump spare,
lee303
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5th Jul 11 at 21:46   View User's Profile U2U Member Reply With Quote

looks like the oil pump failed, the oil has actually broken down into its constituent parts then congealed so must have not been moving much..i expect to find it in a few bits when i rip it out on saturday, got something for you btw warren...

[Edited on 05-07-2011 by lee303]
lee303
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19th Jul 11 at 20:56   View User's Profile U2U Member Reply With Quote

right, well the new engine for the astra turned up today...

so stripped it to bits, like you do...

loks mint, seems it really is a genuine low miler, bores only have a very light thrust wear pattern and no lip at all and all the bearings look great(crap photo)

so, this weekend will turn two engines into one, as the original head has survived thankfully, fingers crossed at least this will make TVL
Jon_C
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19th Jul 11 at 20:59   View Garage View User's Profile U2U Member Reply With Quote

I love this car
N7 THD
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21st Jul 11 at 17:31   View User's Profile U2U Member Reply With Quote

will be good to see this out on the road again! will it be ready for TV live?!
lee303
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22nd Jul 11 at 20:48   View User's Profile U2U Member Reply With Quote

as long as tomorrow goes to plan then yes!
jr
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22nd Jul 11 at 22:16   View User's Profile U2U Member Reply With Quote

antnee
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23rd Jul 11 at 13:33   View User's Profile U2U Member Reply With Quote

Have you got a big gay wing yet?
lee303
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23rd Jul 11 at 16:29   View User's Profile U2U Member Reply With Quote

righty, so made a decent start on the astra today

first job was to fit some ARP rod bolts to the new lump, an upgrade no less as the last one didn't have any!

chamfered the caps first

also fitted new big end bearings, always a good plan when fitting new bolts

lots of assembly lube even though it wont sit for ages this time

that done it was sump, flywheel, clutch, all that shit, didn't take too many photos though, then it was ready for the head

then fitted the cams, back plate, cam belt, and removed the filter canister and modded the block accordingly, then the oil cooler take off and spin on filter, and then it was a complete engine ready to go in


bit of craning later and its in
fitted a few more bits but not much, will finish it off monday then have a quick test drive


and no, no BGW yet...

[Edited on 23-07-2011 by lee303]
jr
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23rd Jul 11 at 19:24   View User's Profile U2U Member Reply With Quote

Top work
antnee
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24th Jul 11 at 01:02   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by lee303
and no, no BGW yet...




Sorry if I missed it, but have you worked out what made the engine go bang? Worn engine been put under much more load/stress with the charger?
lee303
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24th Jul 11 at 08:16   View User's Profile U2U Member Reply With Quote

nah i dont think so, it maybe well be a contributing factor, but it looks likely it was oil pump failure, possibly caused by a slightly low oil level and some decent cornering forces, leading to fucked bearings leading to even less oil pressure leading to jelly not oil is most likely, and while that could be put down to the age of the engine i doubt it, just one of them things....

[Edited on 24-07-2011 by lee303]

[Edited on 24-07-2011 by lee303]
lee303
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25th Jul 11 at 14:45   View User's Profile U2U Member Reply With Quote

righty, its back together and running now! went up today and finished all the other bits i had left, as well as a little bit of tarting up


this is now a lie!

, but then i burnt my fingers quite badly trying to bleed the coolant system, deep joy, so left it at that, will have a drive of it tomorrow evening before will comes to collect
Fad
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25th Jul 11 at 15:59   View User's Profile U2U Member Reply With Quote

That looks a lot tidier

Does it drive any different with the new engine?
jr
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25th Jul 11 at 16:06   View User's Profile U2U Member Reply With Quote

Very nice
lee303
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25th Jul 11 at 17:09   View User's Profile U2U Member Reply With Quote

havent driven it yet, had the ump with a flat battery and burnt fingers, so left the battery charging and came home instead to source a spare juust in case it doesn’t take a charge, had it running very easily with a jumper battery though(thanks brians manta) and yes, does look a lot neater, whihc is surprising as literally all i have done is paint the rocker cover
lee303
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25th Jul 11 at 17:13   View User's Profile U2U Member Reply With Quote

also has oil pressure, which is nice...
Ojc
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25th Jul 11 at 17:27   View User's Profile U2U Member Reply With Quote

Awesome, winner

BOSSSS

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