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Author VeeTwo - white 1.6 16v sport
Matt L
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Registered: 17th Apr 06
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18th Nov 09 at 10:43   View User's Profile U2U Member Reply With Quote

@ your parking i have to say when i worked at argos i did the same either that or i was constantly parked in disables spaces

Haimsey
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Registered: 8th May 05
Location: Nottingham Drives: Corsa B
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19th Nov 09 at 20:30   View Garage View User's Profile U2U Member Reply With Quote

AA man had to come out to VeeTwo tonight Couldnt get her to start recently, couldnt figure out why.

Turns out i had flooded her and my attempts to restart her were correct, i was just getting scared and giving up after a short time where as he just carried on

Besides that, he loved the VW wheels and my car overall Was quite excited about my plans regarding an inlet and what not
Was talking to him about a couple of issues and he seems to think it might not be my stem valve guides (or what ever order it goes in) that are going, he thinks it may be my coolant temperature sensor causing her to over fuel......which sounds more like the symptoms im suffering

Anyways, VeeTwo is all fixed again thanks to the AA

Anyone know where the CTS is Difficult to replace?

[Edited on 19-11-2009 by Haimsey]


Marcy Marc

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dalejones
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Registered: 9th Dec 08
Location: Swansea, Wales
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20th Nov 09 at 19:34   View User's Profile U2U Member Reply With Quote

yer its just under the hose at the front left of your engine the hose goin from rad to the thermostat
ShEp
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Registered: 9th Aug 05
Location: Dingwall, Highland
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20th Nov 09 at 19:58   View User's Profile U2U Member Reply With Quote

Easy job to do mate

And cheap
Haimsey
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Registered: 8th May 05
Location: Nottingham Drives: Corsa B
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20th Nov 09 at 20:39   View Garage View User's Profile U2U Member Reply With Quote

Awesome. Cheers guys


Marcy Marc

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marklawton
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Registered: 24th Apr 05
Location: Pensby, Wirral Drives:Golf mk4 GTI
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20th Nov 09 at 22:11   View User's Profile U2U Member Reply With Quote

yeah, little blue sensor at the front. should be around £7 to replace
Haimsey
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Registered: 8th May 05
Location: Nottingham Drives: Corsa B
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28th Mar 10 at 15:43   View Garage View User's Profile U2U Member Reply With Quote

Well, its been 4 months since anything was posted at all!!

But tbf nothing has happened to the car in that time. Its just been driven, not even washed

But then again, ive been squirrelling things away

Anyways, where to start. I guess with the bestest bit
Trip down to see Tom lead to me now being the owner of one Lexmaul inlet



Id been thinking about my engine bay and although it looks neat in red, i wanted it black. So set to...




Blew the dust and crap off with air line, then cleaned it out with carb cleaner. Came up not too bad inside



Painted up in matt black VHT paint - i like



Then wet and dry sanded the lettering back

And the little bits just to tidy it up




Inlet and strut brace together - liking it a lot




Thats that all ready and finished now, so i added it to the ever increasing pile of 'stuff'

Stuff being -
Lexmaul inlet
Lexmaul strut brace
Carbon engine cover
Orange coolant
Oil
2 x top mounts
2 x rear wheel bearings
Oil filter
Fuel filter
Pollen filter
Aero wiper blades
Stack oil pressure gauge
Stack oil temp gauge
2 gauge pillar pod
Wire for gauges
Heat shrink for wiring
Mocal sandwich plate + adaptors
Magnetic sump plug
4 x GM spark plugs

And i forgot to add to my picture the BMC air filter and my new EGR and ICV

Just need one thing and that is the upper inlet gasket. Seems to be hard to find my local motorfactors couldnt even find one listed Going to try Vaux on Monday.

So, all that is going to be fitted, so cars off the road.
Which means i get a new car



Back to a 1.2 16v for me.

Thats all for now.
Updates no doubt thick and fast soon

Marc


Marcy Marc

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Haimsey
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Registered: 8th May 05
Location: Nottingham Drives: Corsa B
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10th Apr 10 at 09:16   View Garage View User's Profile U2U Member Reply With Quote

Little update.
Not much done because working full days over bank holiday at work

Got upper inlet gasket from Vaux - £5.13 wasnt too bad tbf


Sprayed pillar pod one sunny morning, was black before and can hardly tell the difference but its just so i know its the same colour as everything else



Wiring for gauges made up



In and LED side of things working


Tried to get the rad hoses off, bloody mission or what that turned out to be In the end, used a jubilee clip Worked a treat


Some sexy water

Soon ran clear though


Battery tray and SAI pmup bracket looked a bit poo, so sorted them out too





Header tank out, needs a clean


Inlet off




Pretty sure this is why its still smoking, so figured id attempt the stem valve seals myself
So bought this


And figured id do the cam belt and what not whilst i was there
So also bought this


but because she will hopefully be running sweet as a nut afterwards and ill have done it all myself

All for now.


Marcy Marc

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AlexW
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Registered: 25th Oct 08
Location: Essex
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10th Apr 10 at 09:26   View User's Profile U2U Member Reply With Quote

Just a few things mate, Stem seals wont cause the the TB to fill up with oil shit, That is due to the breather, My tigra is/was exactly the same and the engine is perfectly fine.

Is it chucking out blue exhaust smoke?
Stem seals will need a special tool too

One final thing haha, Why not remove the bracket for the SAI? Presuming you've removed it, which is worth while anyway.

Looks good anyway

[Edited on 10-04-2010 by AW06]
Haimsey
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Registered: 8th May 05
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10th Apr 10 at 19:36   View Garage View User's Profile U2U Member Reply With Quote

Oh right, what can be done to the breather to stop this?

It puff's a little smoke on start up, so put it down to stem valve seals.
The sai will be going back in. Removed it to get at the rad clips
Thanks.


Marcy Marc

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Mark.W
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Registered: 3rd Jan 07
Location: County Durham
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10th Apr 10 at 21:03   View User's Profile U2U Member Reply With Quote

Great work mate.

I used that VHT paint on my 4-2-1 manifold before it was fitted and when i picked it up from the garage it had just flaked straight off
AlexW
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Registered: 25th Oct 08
Location: Essex
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10th Apr 10 at 22:24   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Haimsey
Oh right, what can be done to the breather to stop this?

It puff's a little smoke on start up, so put it down to stem valve seals.
The sai will be going back in. Removed it to get at the rad clips
Thanks.


Presuming you've never cleaned the TB before, that is standard muck tbh, You could put the breather into a bottle, but it causes no harm as it is now.

The white smoke is condensation in the exhaust most likly, Nothing to worry about. Valve stem seals would cause Blue smoke. White smoke is Water/over fueling, Which is nothing to worry about with yours if its only on start up.

With the SAI, Why not just remove it? As long as you disconnect the small vaccum pipe from the valve on top of the exhaust manifold it wouldnt cause any problem. My tigra runs like this as its much easier to work on in the engine bay.

Good work anyway bud, Not trying to put a downer on you, Just helping ya out
Haimsey
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11th Apr 10 at 10:28   View Garage View User's Profile U2U Member Reply With Quote

Thanks

Appreciate the help
Ill just give the TB a clean out and leave it be then.
Stem valve seals will be done anyways because the car is nearing 74k so figured it would be good timing for a full service anyway especially as ive been doing mostly short journeys for a while now.


Marcy Marc

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Haimsey
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12th Apr 10 at 13:59   View Garage View User's Profile U2U Member Reply With Quote

Cambelt and pulleys stripped off. Coil pack off.
Now down to trying to remove the bits front and back of the head to allow its removal.
Getting there slowly but surely

Rounded off one bolt but got it out eventually

Decided on a little added extra too. Sending my camshaft cover off to be powder coated, got a quote of £20 off guys who did my strut brace.


Marcy Marc

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tom_simes
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Organiser: South Wales
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Registered: 12th Jan 05
Location: Undy, Newport Drives: Skoda Octavia vRS estate
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12th Apr 10 at 22:29   View Garage View User's Profile U2U Member Reply With Quote

AWESOME

The inlet looks awesome mate, have fun sorting the valve stem seals out!
Haimsey
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13th Apr 10 at 09:34   View Garage View User's Profile U2U Member Reply With Quote

Few pics.











Marcy Marc

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ShEp
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Registered: 9th Aug 05
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13th Apr 10 at 14:15   View User's Profile U2U Member Reply With Quote

Good progress mate
VegasPhil
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Registered: 16th Jan 05
Location: Fareham, Hants Drives: Octavia VRS
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13th Apr 10 at 20:14   View Garage View User's Profile U2U Member Reply With Quote

That inlet again

Been on so many cars now!


Corsa 2.0 16v Vegas - Sold
Haimsey
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14th Apr 10 at 20:31   View Garage View User's Profile U2U Member Reply With Quote

Update.

Got the head to move eventually after struggling for best part of a day trying to undo the manifold bolts. Bloody AC pipes get in the way all the time




Left the header tank frothing away over night in a bucket with false teeth tablets Worked a treat though


So, car now looks like this -


Bearing in mind i dont know what im looking at someone told me the pistons shouldnt be able to move - although they only move VERY slightly, its not like they are loose and easy to move.
There is a slight gap around the piston so you can see a bit of the ring. But there is no lip and no visible scoring to the parts the pistons are in.

Should the pistons move?
Going on what ive been told im thinking im needing big end bearings and piston rings Fuck knows though All this to save money and its costing me a fortune But experience is priceless and ive learnt to never do it again


Marcy Marc

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AlexW
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14th Apr 10 at 20:48   View User's Profile U2U Member Reply With Quote

if the bottom end wasnt knocking, then its fine.

They will move up and down as thats what they do! Around in there bores they might move a slight bit, but its nothing to worry about. Itf its not broke dont fix it etc.

If it wasnt puffing out blue smoke before, the piston rings are fine.

As soon as you said you were going ahead with the engine work dispite it not being needed i knew you would never do it again

Clean up the piston tops before you refit the head. Just give them a wipe with a rag and get any shit out of the cylinders. Also make sure you do a good job of removing the remains of the gasket using a scrapper and maybe some very fine wet and dry emery paper.

[Edited on 14-04-2010 by AW06]
Darryl H
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Registered: 19th Nov 09
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14th Apr 10 at 22:35   View Garage View User's Profile U2U Member Reply With Quote

just read the whole lot. This car looks really smart and clean! i absolutly love the little unexpected mods that u've added they deffinately help give it a personality
keep up the good work!!
Daz.


|My Corsa|SC|My Instagram|
Haimsey
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21st Apr 10 at 09:11   View Garage View User's Profile U2U Member Reply With Quote

Couple people been to look at my car, said pistons are fine although whilst im this far i should consider replacing the piston rings and the big end bearings.
So thats what i plan on doing......Er.....hopefully!!!

Just ordered my rings, bearings and sump gasket for less that £100 so that was a bargain given the prices id been given locally!!

Nothing much else to update as been working over time to find money to fund this pit of a car Getting there though

Marc


Marcy Marc

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Haimsey
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21st Apr 10 at 09:18   View Garage View User's Profile U2U Member Reply With Quote

Update time.
Cleaned TB up as it was pretty damn caked in crap.





Bit of carb cleaner and scrubbing



Came out not too bad


Same for the header tank that id left soaking


Gf did a bit of painting for me also






Stripped a bit more of my camshaft out


Although found some marks i was a bit worried about






But couldnt see any damage to the cam shafts


Any ideas?


Oh and parcel just arrived from Autovaux Piston rings, big end bearings and sump gasket


[Edited on 21-04-2010 by Haimsey]


Marcy Marc

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AlexW
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21st Apr 10 at 10:08   View User's Profile U2U Member Reply With Quote

All those marks in the head are standard, there the wrong shape to be the cam lobes for a start!

I hope you've kept the cam caps in the right order and right places.

Good progress anyhow, its all a lot of work for things that wasn't needed though.

[Edited on 21-04-2010 by AW06]
Haimsey
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21st Apr 10 at 10:26   View Garage View User's Profile U2U Member Reply With Quote

Oh right, they just didnt look too normal thats all.
Im taking one cam out at a time, labelled each cap up and got plenty of pictures Hopefully i wont forget.

Meh, its all a learning curve. Plus, if they are renewed now then when im using the car to commute every day for the next year fingers crossed it should be an event-free year!

Thanks, Marc.


Marcy Marc

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