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Author carbon clad corsa gsi c20let ,update , dog box fitted
Jambo
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Registered: 8th Sep 01
Location: Maidenhead, Drives: VXR Arctic
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27th Apr 12 at 08:13   View User's Profile U2U Member Reply With Quote
Nice work mate, love this project. Epic!
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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27th Apr 12 at 09:58   View User's Profile U2U Member Reply With Quote
Cheers guys yes jed it was me cant remember what page tho . There is a grub screw at either end of the oil gallery that runs along the back take them out when you clean it ( ones behind the water pump other one is flywheel end)
Jed D
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Registered: 15th Mar 11
Location: Durham
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27th Apr 12 at 12:46   View User's Profile U2U Member Reply With Quote
will do cheers
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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27th Apr 12 at 19:19   View User's Profile U2U Member Reply With Quote
fitted spare head on today so i could chech clearances with manifold/turbo/rad/ic







ended up having to pull the bottom of the ic out by about 3 inches to be able to get the fans in the front



old bracket is the black one



and how the ic sits, just hope the pipes reach it now













think it needs a clean too



also tidyed the fans wiring up just need to solder them into the car loom now

DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
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27th Apr 12 at 19:44   View Garage View User's Profile U2U Member Reply With Quote
That manifold is

Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
Jon_C
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Registered: 7th Dec 05
Location: Suffolk
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27th Apr 12 at 20:45   View Garage View User's Profile U2U Member Reply With Quote
Awesome progress as always Ben. What are you waiting on before you can have it back out again
Mark.W
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Registered: 3rd Jan 07
Location: County Durham
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27th Apr 12 at 21:22   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by bigron1988
cheers mate but its not paint



Well what ever it is it looks great Ron
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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27th Apr 12 at 22:05   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by Jon_C
Awesome progress as always Ben. What are you waiting on before you can have it back out again


need the pistons back from having the tops machined down to keep the cr the same ,fit the new headgasket and fit the new head , job done , then kick its head in
TimC909
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Registered: 8th May 10
Location: Skelmersdale, Lancashire
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28th Apr 12 at 08:39   View User's Profile U2U Member Reply With Quote
Ben could you pm me the price on the head gasket that your now going to be using.

Ps, dont solder in the connectors for the fans, make a seperate sub loom with connectors, be easier to remove in situe then.
Crana
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Registered: 20th Jan 09
Location: Newcastle
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28th Apr 12 at 12:06   View User's Profile U2U Member Reply With Quote
How much of what water wetter are you going to use? Been looking and seems like half a bottle?
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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28th Apr 12 at 14:30   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by TimC909
Ben could you pm me the price on the head gasket that your now going to be using.

Ps, dont solder in the connectors for the fans, make a seperate sub loom with connectors, be easier to remove in situe then.


think there abou £240 ish now , was only going to solder them in as this is the last time there coming out
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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28th Apr 12 at 14:31   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by Crana
How much of what water wetter are you going to use? Been looking and seems like half a bottle?


tbh ive not thought about it, bottle says it will do 15 liters of water
Crana
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Registered: 20th Jan 09
Location: Newcastle
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28th Apr 12 at 16:50   View User's Profile U2U Member Reply With Quote
I've just bought some might just pour it all in the corsa system must hold around 6L? be ok lol
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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29th Apr 12 at 20:16   View User's Profile U2U Member Reply With Quote
spoke to steve today , all done so collecting it tomorow only problem is the mint head i bought from lee h had 18 out of the 20 cam cover bolt threads ripped out so they have all been helicoiled
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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30th Apr 12 at 20:40   View User's Profile U2U Member Reply With Quote
7 am start for me today to collect the head from steve







new hks headgasket





machined down pistons





and straight down to fitting them








pick up and baffle plate on



and sump on



bottom end all complete, just waiting to get my inlet back from haveing the hole i drilled re taped over a bit more, they said it will be done for tomorow dinner so can get back on with putting it together then
DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
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30th Apr 12 at 20:54   View Garage View User's Profile U2U Member Reply With Quote
Good work again Ben,speedy progress again.

Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
corsadonk
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Registered: 4th Jul 09
Location: Marlborough, Wiltshire
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1st May 12 at 07:49   View Garage View User's Profile U2U Member Reply With Quote
Fingers and toes crossed for you.
Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
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1st May 12 at 08:49   View Garage View User's Profile U2U Member Reply With Quote
I love how fast you work

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JaffaTB
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Registered: 7th Oct 09
Location: Sheffield, South Yorkshire
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1st May 12 at 09:21   View User's Profile U2U Member Reply With Quote
wish i had as much money and time to work on my car
vx-scottw
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Registered: 8th Feb 11
Location: sheffield
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1st May 12 at 09:46   View Garage View User's Profile U2U Member Reply With Quote
fast work mate like it
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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1st May 12 at 20:20   View User's Profile U2U Member Reply With Quote
well only got the inlet back at 4 so have done a few hours on it tonight

inlet with the fitting moved over



then bollted it to the head and fitted it

the tourqued it all up



then the fun part of timing it up, managed to borrow a dial gauge and stand



then adjusted the verniers



then got all the back of the engine sorted,alt fuel rail, injectors, vacumes, water hoses etc



and this is how ive left it for the night still need to tighten all the ex manifold bolts as its taking forever as i dont want to cratch the coating on it



sooooo tight down the back of here with the alt, 2 water pipes wiring loom



just got to fit wastegate,down pipe, finish ex manifold, rad,and intercooler and should be out it it tomorow evening
fabiogsi
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Registered: 8th Sep 09
Location: Santarem-Portugal
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1st May 12 at 20:50   View User's Profile U2U Member Reply With Quote
hello from Portugal!! let me tell you lovely project !! everything is perfect fit.

please answer a 2 questions.

can't find a rear carbon spoiler ?

What are the mm (spec) of your wastegate and dump valve?

Please keepgoing this awesome build.

[Edited on 01-05-2012 by fabiogsi]

[Edited on 01-05-2012 by fabiogsi]
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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1st May 12 at 20:56   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by fabiogsi
hello from Portugal!! let me tell you lovely project !! everything is perfect fit.

please answer a 2 questions.

can't find a rear carbon spoiler ?

What are the mm (spec) of your wastegate and dump valve?

Please keepgoing this awesome build.

[Edited on 01-05-2012 by fabiogsi]

[Edited on 01-05-2012 by fabiogsi]



thanks, spoiler no i cant find one , wastegate i thing is 38mm and the dump valve is 52mm
3i_gaz
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Registered: 29th Nov 07
Location: Liverpool
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1st May 12 at 21:33   View User's Profile U2U Member Reply With Quote
Win
fabiogsi
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Registered: 8th Sep 09
Location: Santarem-Portugal
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1st May 12 at 21:48   View User's Profile U2U Member Reply With Quote
OK i also cant find any
.
I'll try to make one by the original, we'll see
the result


many thanks

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