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Author Start to finish of the conversion
carnoisseurcraig
Member

Registered: 4th Jun 03
Location: Inverness
User status: Offline
6th Apr 04 at 13:38   View User's Profile U2U Member Reply With Quote

Picked up a 1400 turbo near edinburgh about 2 months ago. It was in a sorry state. bent valves, head was warped, turbo was buggered, cam pullys were missing teeth. Needed a whole new rebuild.

I wanted to improve on courtenay's shoddy cheap work (which isnt hard) so my jedi mechanic and myself set about stripping the lot down and putting in new ported and flowed head, top end rebulid. Bottom end, pistons replaced with low comp ones, ARP bolts, uprated rods etc. The extra fuelling under boost was controlled by a cheap pressure switch that set the injectors to full which is not really acceptable but made the car go.
I installed electronicpressure switch connected to a 5th injector, still not ideal but its cheaper than a complete DTA managment and remap.

Just thought id share my aches and pains with you guys. Car is going well and confused alot of ppl when the dump valve goes off. Looking at what courtenay done and how they got their kits going its not hard to do. Plus my mate has one is his 1600 8v nova. 3 years he has had it now and its still alive on standard internals and that pressure switch.

The condition i bought it









Engine in its new home. Still loads of work to do. Cleaning mostly!!!


Gettin there






New way of sucking in the cold air.


5TH injector plumbed in


Front mounted intercooler


Finished product


LukeGSi
Member

Registered: 9th Dec 03
User status: Offline
6th Apr 04 at 13:40   View User's Profile U2U Member Reply With Quote

nice one matey looks
mark6821
Member

Registered: 3rd Dec 02
Location: Barnsley (South Yorkshire)
User status: Offline
6th Apr 04 at 14:38   View User's Profile U2U Member Reply With Quote

Whats the power output mate!!
Red_SXi
Member

Registered: 23rd Sep 02
Location: Dunstable Drives: 52 Plate BMW 3 M Sport Coupe
User status: Offline
6th Apr 04 at 14:42   View User's Profile U2U Member Reply With Quote

Yeh wots the power and times for it?
carnoisseurcraig
Member

Registered: 4th Jun 03
Location: Inverness
User status: Offline
6th Apr 04 at 14:44   View User's Profile U2U Member Reply With Quote

dunno. havent taken it anywhere yet. Not hadtime. Been to busy in the shop with me moving and what not.
ado
Member

Registered: 19th Oct 03
Location: Chesterfield,midlands
User status: Offline
6th Apr 04 at 18:08   View User's Profile U2U Member Reply With Quote

Shit hot mate i want one!!!!!!!!!!!!!!!!!
Paul H
Member

Registered: 11th Aug 03
Location: Lincoln.
User status: Offline
6th Apr 04 at 18:15   View User's Profile U2U Member Reply With Quote

looking good mate bet it goes better now
nokiairnbru
Member

Registered: 22nd Feb 04
User status: Offline
6th Apr 04 at 19:21   View User's Profile U2U Member Reply With Quote

looking good m8

do you have a exact part number for the pressure switch and where from?
J da Silva
Member

Registered: 10th Apr 03
Location: The FACTory
User status: Offline
6th Apr 04 at 20:13   View User's Profile U2U Member Reply With Quote

ya mates kicked ass! looks well, fancy a race on the strip?
Adam-D
Member

Registered: 11th May 02
Location: Cheshire
User status: Offline
6th Apr 04 at 20:19   View User's Profile U2U Member Reply With Quote

nice
Marco The Corsa Man
Member

Registered: 24th Mar 04
Location: I Smoke Dead People
User status: Offline
6th Apr 04 at 21:01   View User's Profile U2U Member Reply With Quote

Looks sweet


quote:

I wanted to improve on courtenay's shoddy cheap work (which isnt hard)



I thought Courtenay were supposed to be good?
Fad
Member

Registered: 1st Feb 01
Location: Dartford Kent Drives: 330cd
User status: Offline
6th Apr 04 at 21:11   View User's Profile U2U Member Reply With Quote

looks good on the surface but not sure underneath

manifold looks ancient and the rocker cover is covered in rust...never seen one like it

i await the rolling road figures
J da Silva
Member

Registered: 10th Apr 03
Location: The FACTory
User status: Offline
6th Apr 04 at 21:14   View User's Profile U2U Member Reply With Quote

courtenay have done a few bodge jobs in the past and lots of people dont trust them
carnoisseurcraig
Member

Registered: 4th Jun 03
Location: Inverness
User status: Offline
7th Apr 04 at 08:54   View User's Profile U2U Member Reply With Quote

its not covered in rust. LOL. its water from the last expansion tank. I dropped it on the engine. Its all cleaned off now. Manifold just needs a proper clean. Im awaiting the heat resistant paint coming from a company called ADS.
Davido
Member

Registered: 18th Aug 03
Location: Reading,Berks
User status: Offline
7th Apr 04 at 18:22   View User's Profile U2U Member Reply With Quote

can i have ur car pls?

mint car mate
corsa_jim
Member

Registered: 21st Sep 03
Location: guisborough
User status: Offline
7th Apr 04 at 18:54   View User's Profile U2U Member Reply With Quote

well done mate looking very nice

Jim

 
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