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Author engine is in
carnoisseurcraig
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Registered: 4th Jun 03
Location: Inverness
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21st Feb 04 at 09:22   View User's Profile U2U Member Reply With Quote

and running.......ish.few teething problems. vacum hoses, etc etc. burbles away sweet.

full pics when its finished.
Adam-D
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Registered: 11th May 02
Location: Cheshire
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21st Feb 04 at 09:29   View User's Profile U2U Member Reply With Quote

coo good stuff

u fit it yourself
J da Silva
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Registered: 10th Apr 03
Location: The FACTory
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21st Feb 04 at 09:37   View User's Profile U2U Member Reply With Quote

wheres intercooler mounted, if its near the rad,MOVE IT!
carnoisseurcraig
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Registered: 4th Jun 03
Location: Inverness
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21st Feb 04 at 09:41   View User's Profile U2U Member Reply With Quote

yeah, its quite near. why do i have to move it. arent most intercoolers close to the radiator
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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21st Feb 04 at 11:40   View User's Profile U2U Member Reply With Quote

I assume he's thinking along the lines of heat soak but....

There is no where else to put them but need the rad!! If you can mount them apart from each other then they are both too small!

What was the final spec of the rebuild then mate?

Pics?

[Edited on 21-02-2004 by miles]
J da Silva
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Registered: 10th Apr 03
Location: The FACTory
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21st Feb 04 at 11:42   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by miles
I assume he's thinking along the lines of heat soak but....

There is no where else to put them but need the rad!! If you can mount them apart from each other then they are both too small!

What was the final spec of the rebuild then mate?

Pics?


yeah thats what i was on about, just a nice gap would do

[Edited on 21-02-2004 by miles]
carnoisseurcraig
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Registered: 4th Jun 03
Location: Inverness
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21st Feb 04 at 11:54   View User's Profile U2U Member Reply With Quote

i spoke to velos. they sent me the kit they used for theirs minus the dta managment.

i have a braided oil hose from the block to the top of the turbo. then underneath this fixing is another threaded hole for another oil line. now im puzzled as to where this will go. i need another braided hose and union for this hole but i dunno where its supposed to go in the engine. can ya shed some light.
carnoisseurcraig
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Registered: 4th Jun 03
Location: Inverness
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21st Feb 04 at 11:55   View User's Profile U2U Member Reply With Quote

well i got them about 3 inches apart. will that do. thats pushing it thou.
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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21st Feb 04 at 11:59   View User's Profile U2U Member Reply With Quote

There is an oil feed and an oil return, I imagin thats what they both are. There will be another connection on the turbo?

What did velos give you in the kit? Im interested as I nearly turbo'd my 1.6 16v.
carnoisseurcraig
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Registered: 4th Jun 03
Location: Inverness
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21st Feb 04 at 12:05   View User's Profile U2U Member Reply With Quote

yeah. its the return im stuck on.il have to have another look today.

i got the pistons, bolts, rods, rings etc etc.

its nopt a kit as such, its just stuff that i wanted and they sorted out for me.

it started first time and idles sweet. but i found oil pouring out from the return and quickly switched it off.

miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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21st Feb 04 at 12:15   View User's Profile U2U Member Reply With Quote

Steel rods and forged pistons?

You should be aiming for much more than 6psi if your running that spec and spending that sort of money!
carnoisseurcraig
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Registered: 4th Jun 03
Location: Inverness
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21st Feb 04 at 12:30   View User's Profile U2U Member Reply With Quote

i suppose. im just scared incase it goes tits up.

Il take it to my rolling road guy and he will sort it out for me.hes the one who rebuilt it. i just put the engine in. rebuilding is a bit above me.
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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21st Feb 04 at 13:10   View User's Profile U2U Member Reply With Quote

Whats controlling the fueling?

You should really let Velos sort some DTA on it, no point in flash internals with crap management.
carnoisseurcraig
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Registered: 4th Jun 03
Location: Inverness
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21st Feb 04 at 15:30   View User's Profile U2U Member Reply With Quote

yeah, but its down to money just now. Hence the small boost limit. Once i save up a bit more cash then il go for a DTA managment and bigger injectors.

Itwill work fine with the fuel increased by the fse boost valve. i wont see the proper use of the turbo but itwill still see a safe 120 bhp just now.
nokiairnbru
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Registered: 22nd Feb 04
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22nd Feb 04 at 17:20   View User's Profile U2U Member Reply With Quote

thats a bit silly isnt it running a engine with fitting the oil return also u dont need the hose to be braided as there is no pressue

Also what will the spec be for running 120bhp?

What BHP are these engines std?

Will u be using the 5th injector with the FSE or only uprated injectors?
broster
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Registered: 6th Dec 02
Location: Drives: E39
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22nd Feb 04 at 17:23   View Garage View User's Profile U2U Member Reply With Quote

they are 88bhp standard
J da Silva
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Registered: 10th Apr 03
Location: The FACTory
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22nd Feb 04 at 17:26   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by nokiairnbru
thats a bit silly isnt it running a engine with fitting the oil return also u dont need the hose to be braided as there is no pressue

Also what will the spec be for running 120bhp?

What BHP are these engines std?

Will u be using the 5th injector with the FSE or only uprated injectors?


your right about running the engine without oil return as the turbo bearings will just melt
J da Silva
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Registered: 10th Apr 03
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22nd Feb 04 at 17:28   View User's Profile U2U Member Reply With Quote

having said that it should be alright if its just ticking over stationary
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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22nd Feb 04 at 17:40   View User's Profile U2U Member Reply With Quote

Depends how long it was run for.
nokiairnbru
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Registered: 22nd Feb 04
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22nd Feb 04 at 17:48   View User's Profile U2U Member Reply With Quote

doesnt really matter how long it was ran for it would of been a waste of oil wouldnt it be. not point putting oil in the car if ur going to do that,
nokiairnbru
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Registered: 22nd Feb 04
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22nd Feb 04 at 18:47   View User's Profile U2U Member Reply With Quote

is 88bhp for the 1.4 8v or the 1.4 16v engine

Also are these blocks alloy or cast?
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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22nd Feb 04 at 18:58   View User's Profile U2U Member Reply With Quote

Cast, 90bhp for 16v, 82 for 8v.
nokiairnbru
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Registered: 22nd Feb 04
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22nd Feb 04 at 19:11   View User's Profile U2U Member Reply With Quote

thanks

 
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