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Author Z18XE MOT Failure.
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
19th Jun 08 at 18:03   View User's Profile U2U Member Reply With Quote

Hi,

Looking for maybe some advice or something, i know or have read somewhere the Z18XE ECU's are common to failure?

Basically, the cars failed due to Emissions, here are some resaults

Last Year:
Fast Idle Test,
CO: < 0.20% Vol (Limits) - 0.00% Vol (Actual Value)
Natural Idle Test,
CO: < 0.30% Vol (Limits) - 0.00% Vol (Actual Value)

This Year:
Fast Idle Test,
CO: < 0.30% Vol (Limits) - 4.79% Vol (Actual Value)
Natural Idle Test,
CO: < 0.50% Vol (Limits) - 9.09% Vol (Actual Value)

So, from last years resaults to this year something major has happened. The ECU has been reporting the O2 Sensor1 Bank1 as faulty, it was replaced, it still persisted to say this was faulty, so i put another on... It still said it was faulty so i gave in and left Management light on for the past 6 months. AFM has also been replaced.

Today, i got those figures from the MOT. We tried putting a 1.5v Battery on +/- of the Lambda sensors connector (So basically disconnecting the lambda and putting a battery on +/-) figures were still the same.

We plugged in the scanner, the lambdas were reading 4.12v thats both PRE and POST. Reved the car a couple of times, the lambda readings went to 4.30v ... again PRE and POST.

Could it be possible my ECU is shot causing this issue being that it repeatedly reports a faulty sensor.


modded_corsa
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Registered: 9th May 03
Location: Middlesbrough
User status: Offline
19th Jun 08 at 20:12   View User's Profile U2U Member Reply With Quote

you using OE/ GENUINE parts or using a universal lambda probe?
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
19th Jun 08 at 20:48   View User's Profile U2U Member Reply With Quote

Genuine from VX
Adam-D
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Registered: 11th May 02
Location: Cheshire
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19th Jun 08 at 21:13   View User's Profile U2U Member Reply With Quote

im more sceptical your car put out zero emssions last year
Warren G
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Registered: 14th May 06
Location: Kent
User status: Offline
19th Jun 08 at 21:35   View User's Profile U2U Member Reply With Quote

cat?
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
19th Jun 08 at 22:52   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Adam-D
im more sceptical your car put out zero emssions last year

I just got the readings off the printout.

quote:
Originally posted by warren.g
cat?

Well, it doesnt rattle or anything like that.

Maybe im thinking if ECU is gone, its killed the lambda again causing the engine to run rich therefore knacking the CAT?
Warren G
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Registered: 14th May 06
Location: Kent
User status: Offline
20th Jun 08 at 17:07   View User's Profile U2U Member Reply With Quote

there are two o2 sensors

whats the lambda reading?
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
20th Jun 08 at 19:26   View User's Profile U2U Member Reply With Quote

See #1

quote:
e plugged in the scanner, the lambdas were reading 4.12v thats both PRE and POST. Reved the car a couple of times, the lambda readings went to 4.30v ... again PRE and POST.

Warren G
Member

Registered: 14th May 06
Location: Kent
User status: Offline
20th Jun 08 at 19:39   View User's Profile U2U Member Reply With Quote

not on the reader -

on the emsissions machine
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
20th Jun 08 at 19:42   View User's Profile U2U Member Reply With Quote

Oh, uh im not sure mate.
I dont remember, only thing i have is the printout now of the tests.

Youd think on the Z18XE Bank1 Sensor1 being PRE-CAT? Or am i being stupid and its POST-CAT thats the knackered sensor?


Would be disconnecting the coolant sensor then doing the emissions get it threw, as this should cause the engine to run lean shouldnt it?

[Edited on 20-06-2008 by nyzrox]
Warren G
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Registered: 14th May 06
Location: Kent
User status: Offline
20th Jun 08 at 19:47   View User's Profile U2U Member Reply With Quote

bank one sensor 1 - pre cat
bank one sensor 2 - post cat


check to see the post cat sensor isnt runing rich, should be a round 450mv and not flucate much


discccounting the coolant temp sensor will prob make it worse
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
20th Jun 08 at 19:51   View User's Profile U2U Member Reply With Quote

Man all i need is to make it pass the bloody mot.

Will not disconnecting the coolant sensor make it run lean?

It always says sensor1 is out. But its been replaced a couple of times.

How can i test to see if the post cat sensor is running rich, i have a multi meter, or do i need to use the emissions machine thing down the garage?

Is it worth replacing both lambda's, AFM... try again. If still not at right, is it work ECU, or CAT?
Warren G
Member

Registered: 14th May 06
Location: Kent
User status: Offline
20th Jun 08 at 19:55   View User's Profile U2U Member Reply With Quote

dunno, i only just tech2!

well without looking at it, i couldnt say what it is
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
20th Jun 08 at 19:57   View User's Profile U2U Member Reply With Quote

il try taking coolant sensor off.

IF that doesnt work,
new lambda's (pre and post), AFM - Try again.
IF still same,
ECU - Try again.

If again, only can be the cat.

Unless being the ecu is reporting lambda's been knacked for about 11 months now the engines been running rich for so long its knacked the CAT? This a possibilty?
Warren G
Member

Registered: 14th May 06
Location: Kent
User status: Offline
20th Jun 08 at 21:43   View User's Profile U2U Member Reply With Quote

need to check the o2 readings tbh

you can remove the o2 sensor and down pipe to see if the cat looks broken up
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
20th Jun 08 at 22:20   View User's Profile U2U Member Reply With Quote

Ive had the manifold off many times in the past and seemed fine, last time it was off was 4 months ago.

in my mind i think the cats fine...

BTW, PM me some details to your TB's for z18xe, are you converting to cable throttle?
Warren G
Member

Registered: 14th May 06
Location: Kent
User status: Offline
20th Jun 08 at 22:23   View User's Profile U2U Member Reply With Quote

i personaly dont think its the cat

could be a number of things, but you have stated the most likely items, and you have replaced them

so not sure
ainsley_brader
Member

Registered: 24th Mar 02
Location: Tattershall, Lincolnshire
User status: Offline
21st Jun 08 at 15:46   View User's Profile U2U Member Reply With Quote

A o2 sensor voltage of 4.12 or whatever tells you nothing with o2 you are looking for a switching signal both pre and post.

If you have replaced the afm and o2 sensor with genuine parts and it has made no difference then there is little point in changing them again atm.
The post cat sensor i would ignore for the moment tbh. It has more to do with checking the gat efficiency than actually adjusting emissions.

If the computer thinks there is a problem with the precat lambda then thats where you need to start looking.

You need to test the lambda properly to see if it is switching as it should if it is then you have to look at what is fooling the ECU. Earths/air leaks etc!
nyzrox
Member

Registered: 19th Jan 06
Location: Nottinghamshire Drives: MK4 Astra GSi
User status: Offline
25th Jun 08 at 16:28   View User's Profile U2U Member Reply With Quote

Problem = ECU. Earth is ****ed on it by the looks, its been looked at for 5 hours. Ground loop, seems.

 
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